Aluminium die casting provider in China? Aluminum die casting process service includes raw casting design with the die casting mold, finish production design involving post-machining and other surface finishing such as electroplating, electrophoresis, painting, anodizing and powder coating. There two kinds of die casting processes available for zinc high pressure die casting. Commonly we cast small zinc die cast products by hot chamber die casting machine, and larger parts by cold chamber die casting machines. Thus before we start zinc die casting design, we will confirmed with customers which kinds of machine he prefers. Except of this issue, the design of zinc die casting is quite the same as that of aluminum die casting. Find more info on Aluminium Die casting China.
Aluminum die casting benefits : is based on rapid production, which means it allows for mass production of parts desired. Cost-effective: aluminum dies casting is a more cost-effective process when compared to other casting processes. It is also important to note that due to the mass production it allows for, it also benefits from economies of scale, making it an especially cost-effective option in cases of large-scale production. Intricate Shapes: the die casting process allows for geometrically complex metal parts to be made very accurately.
Aluminum gravity casting can be operated both by handwork or by gravity casting machines. Because of the low cost of labor force, mostly china gravity casting foundries handle such casting process by handwork without any assistant machines. Though compared that assisted by machines it has a low production capacity, yet for a small quantity of some gravity casting part, such handwork can have a much lower unit price. Our mission is to provide the aluminium gravity die castings with the highest quality, at a competitive price and with value-added service to our customers. Our aluminum gravity casting products maintain great flexibility in the production and shipping schedule, which enables us to better meet customer demands.
The accuracy of the casting is limited by the type of sand and the molding process. Sand castings made from coarse green sand impart a rough texture on the surface of the casting, and this makes them easy to identify. Air-set molds can produce castings with much smoother surfaces. Surfaces can also be ground and polished, for example when making a large bell. After molding, the casting is covered in a residue of oxides, silicates and other compounds. This residue can be removed by various means, such as grinding, or shot blasting.
Die casting manufacturing process was first used in 1838. A combination of molten tin and lead was poured into a steel mold. As the metal alloy cooled, it took on the shape of the mold it was in. Initially, die casting was used solely in the printing industry. However, as more dies in different shapes were introduced, die casting manufacturing became a part of every major industry, providing various parts of machinery. It was in 1914 that a desire to move to safer, stronger alloys led to the use of aluminum and zinc in the die casting manufacturing process. From thereon, the process of die casting continued to grow, using many other metals and adopting newer techniques in the die casting process. Today, the use of high-pressure techniques is the norm in the die casting process and it results in quality products and excellent finish. Discover more information at aludiecasting.com.